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Page:  Finding and Selecting Good Six Sigma Projects

By B. Krishna

Obvious Areas For Improvement
External Defects

  • Anything you have recently been audited or formally rejected for
  • Anything you haven't been audited or rejected for, but you know is out of specification or not meeting regulations
  • Anything you inspect and/or contain to protect the customer
  • Anything you cover for by having a guy in the customer's plant, etc.

    Internal Defects

  • Any scrap issues, parts, or materials
  • Anything you rework/recycle in house - you should keep accurate track of rework by defect
  • Anything you have a poka yoke for - you should know how often the poka yoke is catchingsomething and then try to figure out how to prevent it rather than catch it

    Efficiency/Capacity Issues

  • Anywhere you make less parts than expected
  • Anytime you are currently working non-customer driven overtime
  • Any process where you are running slower than expected cycle
  • Any process or machine with downtime
  • Any process with premium freight costs
  • Any process that has added labor to make the required cycle

    Other Plant Cost Drivers or Measurables

  • Any cost driver with a negative variance may point to a project
  • Any plant metric that is important and runs at an unacceptable level or with large amounts of variation is a good indicator for a project

    Next Page > Less Obvious Areas For Improvement
    Page 3 > General Guidelines For Project Selection

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