Six Sigma Quality Resources for Achieving Six Sigma Results
BMGI Executive Seminar Series Air Academy Six Sigma Certifications from Villanova University Click To Learn More About PremiumLinks
 Home > Methodologies  > DMADV / DFSS (New Product/Service) Search:
 
 for    
Publications
Marketplace
| iSixSigma
Stuff
| iSixSigma
Blogosphere
| Events
Calendar
| The
Dictionary
| Discussion
Forum
| Find
a Job
| Post
a Job
| Industry
News
| Newsletter
Signup
| Sigma
Calculator
| Online
Surveys
2008 Version! DMAIC Training Slides: 1,176 Slides + Instructor Notes and More for $99.95
iSixSigma Magazine Signup
 iSixSigma Live!  
  Summit & Awards
  Most Successful Start-up
  Breakthrough Projects
 Free Newsletters!  
  Sign Up Now!
  Manage Subscriptions
  New To Six Sigma?
  Six Sigma Q&A
  Cert. Practice Test
  Problem Solving Wizard
  ISSSP Info
ISSSP Is The Official Six Sigma Society of iSixSigma
 Channels 
  Europe
  Financial Services
  Healthcare
  Military
  Software / IT
 Quality Directory 
  Best Practices
  Certifications/Awards
  Consultants
  Culture Evolution
  Methodologies
   BPR
   DMAIC
   Kaizen
   Metrics
   Six Sigma
   TQM
   Work-Out
  News & Events
  Organizations
  Product/Service Guides
  Statistics & Analysis
  Tools & Templates
  Voice of the Customer
  Free Whitepapers
 Related Topics 
  Innovation
  Outsourcing/Offshoring
  Business Process Mgt
 Quick Access 
  Help
  Search
  Advertise Here
  Article Archives
  Newsletter Archives
 User Feedback 
  Please suggest site
  improvements.
 
  [ larger form ]

DFSS Meets Agile Development - Friend or Foe?

Bookmark This Page Bookmark This Page
Email This Page Email This Page
Format for Printing Format for Printing
Cite This Article Cite This Article
Submit an Article Submit an Article
Six Sigma Article Archive Read More Articles
Related Tools & Articles
  • Discussion Forum
    "We are trying to becoming more 'agile' and adopt various extreme programming techniques in our software development.... How does SixSigma relate to agile software development? Doesn't it add significant extra process into the development cycle?"

    Contribute to this Discussion

    What Is Agile?
    It's Not Anarchy

    While lean and flexible notions have been in software development forever, the cause was crystallized and advanced by a group of insightful and independent thinkers who met early in 2001 and crafted the simple-but-powerful "Agile Manifesto."
    (http://www.agilemanifesto.org/)

    This group articulated 12 principles to guide their alliance (Tables 1 and 2). Just as the 17 founders represented a range of "agile" approaches (extreme programming, adaptive software development, Scrum and others), the scope of the term has grown to refer to a variety of methods and tools that align with the principles.

    While Agile principles seem to challenge "plan-driven" processes, the real message is an appreciation for the right amount of process.

    The revolt is against process for its own sake and bureaucracies that over-stress process compliance and lose sight of delivering value to customers and the business. This customer-and-value-first view is actually near and dear to Six Sigma – providing more hope for alignment than fuel for disagreement.

    By David L. Hallowell

    One of the big benefits of Six Sigma is the discipline it brings to the use of facts and measures to guide significant and predictable results. At first glance, that discipline might seem to fly in the face of the flexibility and creativity that also are very important in development and problem-solving. One potential collision of approaches might be Design for Six Sigma (DFSS) moving into a software organization with an Agile development orientation. Without some reaching for understanding, groups on each side of this could become adversaries. However, it is clear that with some flexibility in the way DFSS is viewed, the two approaches share enough to be worth at least looking for synergy and common ground.

    DFSS Not a Development Life Cycle

    A good starting point would be to clarify the way DFSS relates to software development life cycles (SDLC). While DFSS aligns with the sequence of events in many development life cycles, from requirements through design and delivery, it lives at a broader scope, as a bridge and information pipe between business and development. An SDLC addresses lower-level software-specific things, like configuration management, that are not part of DFSS. In turn, DFSS drives measurement, forecasting, realization and downstream control of business results, which are connected with, but outside the scope of, most SDLCs.

    Thus, rather than competing with an SDLC, DFSS actually supports any life cycle by bringing useful facts and data to it, facilitating effective decisions and adjustments to manage risk and value. From that perspective, Agile, like many life cycle approaches, stands to be helped by the tool kit and organizational capabilities DFSS provides.

    DFSS Has Always Lived with Agility and Iteration

    New product and service development has always been to some degree iterative. For the purposes of learning, a DFSS roadmap is laid out as a linear path. Most projects do not just drive through this, like a car wash, but they learn things along the way, loop back, revisit prior decisions and generally make progress that includes some loops before they are done. Agile, of course, proposes to plan for this rather than just letting it happen.

    Figure 1 loops a DFSS roadmap around on itself, focusing on the activities at each stage that can be built on iteratively. Define, Measure, Analyze, Design/Build, Verify is used here, but any DFSS map could likely be aligned.

     Figure 1: DFSS Aligned with an Iterative Loop

    Agile-with-DFSS Quick Tour

    Define - Seeks to understand the target environment, users, stated and latent requirements, and important results measures. In an Agile world, DFSS would drive for the best global understanding of those things as possible on the first iteration, but could gracefully deal with learning what is possible on one iteration while building on that learning next time around. One aspect of most Six Sigma tools, highly supportive of iteration, is the way they capture, distill, and store data, making it easy for a team to revisit and build on its thinking during a subsequent cycle.

    Measure - Includes tools for prioritizing requirements which can help focus effort on the ones most suitable for an iteration. Six Sigma guidance around understanding results measures (Ys) and identifying potential drivers (x's) can help any software team pay attention to what matters most to customers and the business. That is in line with Agile principles and not necessarily an earmark of behemoth process.

    Analyze - Looks at solution choices at the appropriate level(s). DFSS would underline the importance of having an overall architecture and implementation plan as a backdrop and rudder for iterations. This is advocated in the Agile community as well – where DFSS tools for quickly appraising iteration-level learning about the architecture, design/feature set, or implementation could support Agile's quick but informed thinking. Predicting cost, schedule and performance, even for an iteration, is an important part of the DFSS-driven dialogue with the business. Teams that iterate get lots of practice forecasting and comparing predictions with actuals. For the same reason that geneticists like fruit flies (many quick cycles stack up more learning), DFSS forecasters should like Agile loops.

    Design/Build - Constructs the capabilities appropriate for the current iteration. What is meant by "tracking product and process performance" can be auto-sized based on the risk and opportunity at hand for an iteration. At any level of scope or scale, DFSS still offers efficient approaches and tools for managing those aspects of a team's progress during this stage.

    Verify - Checks product and development process performance as appropriate. DFSS drives a dual view of performance – overall and this iteration – providing some effective tools for testing and measuring technical and business results. As an incremental delivery is made at this stage, the target environment is changed – now it includes the cumulative incremental deliveries. The Define phase for the next iteration, still interested in understanding how things work/could work/should work, is informed by the new user and technical interactions with the latest delivery. New learning in that next Define phase can drive the next iteration, with each DFSS stage posing and answering questions using the data and scope appropriate for that cycle.

    Checking DFSS Against Agile's 12 Principles

    Tables 1 and 2 separate the Agile founders' 12 principles into two groups. The first group are the principles that are, a priori, in alignment with Six Sigma tenets. The second group are the principles that initially seem to be at odds with Six Sigma. In each table, the column on the right outlines a few points that characterize DFSS alignment with each principle. Note in Table 2, many of the principles that seem in conflict on the surface are more in alignment when they are understood in the way that the Agile community has followed them in practice and clarified them in discussion.

     Table 1: Agile Principles That Readily Align with DFSS

    Agile Manifesto Principles

    DFSS Alignment/Support

    "Our highest priority is to satisfy the customer through early and continuous delivery of valuable software."Strong tools for eliciting stated and latent requirements and connecting them to measurable customer and company value.
    "Business people and developers must work together daily throughout the project."Six Sigma makes requirements and design data more visible – facilitating shared understanding early and often between business and development.
    "Continuous attention to technical excellence and good design enhances agility."Comparing and selecting among design choices based on performance to technical and business measures drives this kind of continuous attention.
    "Simplicity – the art of maximizing the amount of work not done – is essential."Six Sigma focus on what's important can clarify what not to do – streamlining project effort and schedule.
    "Agile processes promote sustainable development. The sponsors, developers and users should be able to maintain a constant pace indefinitely."Done correctly, Six Sigma projects "auto-size" to cover the risk and value-capture needs of a project or project stage. This helps level out and sustain the long term pace a team can manage.
    "The most efficient and effective method of conveying information to and within a development team is face-to-face conversation."DFSS also subscribes to this – facilitating face-to-face conversations with facts and measures that keep them crisp and value-added.
    "Deliver working software frequently, from a couple of weeks to a couple of months, with a preference to the shorter timescale."As long as this does not mean operating without some bigger picture architecture and plan, Six Sigma also leans away from big-bang delivery.

     Table 2: Agile Principles That Initially Seem at Odds with DFSS

           Agile Manifesto Principles      

    DFSS Challenges

    "Working software is the primary measure of progress."If this meant a "haste makes waste" rush to coding, it would be in strong conflict with Six Sigma. The Agile intent, though, is more to eschew plans and meetings as signs of progress in absence of code.
    "At regular intervals, the team reflects on how to become more effective, then tunes and adjusts its behavior accordingly."Closed loop learning is good – and in line with Six Sigma. Taken too literally – with reflection, ungrounded in facts, driving changes – this could induce unwanted variation, with a team yanking itself around.
    "The best architectures, requirements and designs emerge from self-organizing teams."Six Sigma has no problem with the spirit of this – that dynamic and aware teams do a lot better than bureaucracies – but would be in conflict if the statement were applied in a cavalier way, without proper regard for balanced and deep-enough team representation.
    "Build projects around motivated individuals. Give them the environment and support they need, and trust them to get the job done."Six Sigma might say, "Trust, but verify." Forecasting and tracking progress – as possible and appropriate for each iteration – are important DFSS tenets.
    "Welcome changing requirements, even late in development. Agile processes harness change for the customer's competitive advantage."Six Sigma accepts the need to be robust and responsive regarding changing requirements, but would pay special attention to uncovering and understanding requirements clues early enough to reduce the incidence of requirements surprises downstream.

    This is a very brief touch on a broad and deep topic. And it is an optimistic position, based on experience, that DFSS and Agile have more in common than meets the eye.

    About the Author

    David L. Hallowell, a founding partner of Six Sigma Advantage, Inc. has more than 20 years experience as an engineer, manager and Master Black Belt. As Digital's representative to Motorola's Six Sigma Research Institute, he worked on the original courseware for Black Belts and the application of Six Sigma to software. He has supported Six Sigma deployments worldwide. With a special focus on Design for Six Sigma, he has led development teams in the concept development and design of a number of commercial products. Mr. Hallowell has patents and publications in the area of microelectronics packaging and high speed interconnect. He has authored courses in software DFSS, design of experiments, C++ and computational intelligence tools. He co-authored Six Sigma Advantage's Black Belt, Green Belt and foundation curriculum. Mr. Hallowell can be reached at dhallowell@6siga.com.

     
    Rate This Article:  Current Rating: 4.20
      Poor    Excellent     
              1    2    3     4    5
    Copyright © 2000-2008 iSixSigma – All Rights Reserved
    Reproduction Without Permission Is Strictly Prohibited – Copyright Requests


    Publish an Article: Do you have a Six Sigma tip, learning or case study?
    Share it with the largest community of Six Sigma professionals, and be recognized by your peers.
    It's a great way to promote your expertise and/or build your resume. Read more about submitting an article.


    "The Bottom Line" Links

    1BMG
    UNIVERSITY
    .
    I
    I
    Lean Six Sigma
    Online
    I
    I
    Reduce Travel Costs
    Maximize Training Budget

    >> Get Certified Now..

    VILLANOVA
    UNIVERSITY
      Earn Your Lean, Green or Black Belt Six Sigma Master Certificate Online
    BOOST YOUR SALARY! *$38k more than uncertified counterparts. Learn From Industry Leaders!
      START NOW

    SIGMAPRO

    MBB, Lean Sigma, & DFSS

     

    when experience matters most...

    M O T O R O L A
    U N I V E R S I T Y
    Learn from the most experienced
    practitioners of Six Sigma in the world

    Public Training & Certification
    Click here to take a free Six Sigma Lesson
    J

    URΛN

     
    Lean Six Sigma Public Workshop
    Upgrade to Black Belt - November 2008
    Become one of your organization's 'vital few'. Get Juran Certified.
     
    Pyzdek
    Institute
    Online training and certification
    from the author of the
    Six Sigma Handbook
    Starting at
    $695

    LodeStar Institute  |

    Affordable DFSS, Lean Sigma, MBB 

    Public & On-site Certifications

     On-site certification classes starting from $1,800/person!                             >>Learn about LSI specials...

    Finding that key person for your
    team is just a click away . . .
       
    TheJobShop

    jobs.isixsigma.com
         
    THE UNIVERSITY OF
    TEXAS
    AT AUSTIN

    2 weeks + 1 project = Black Belt Certification
    .
    Find us on LinkedIn
    Join the iSixSigma Network
    and Connect with Other Six Sigma Pros
    .
    .
    iSixSigma Live! Summit & Awards
    Jan 13-16, 2009 • Miami, FL
    Save up to $500 • Click Here!
    Register by October 14
    .


    Download the iSixSigma Toolbar for 1-Click access. Search Your Way. Everyday. Without Delay.
    Get 1-Click iSixSigma access. Search Your Way. Everyday. Without Delay.

    BEST SELLING PRODUCTS (iSixSigma Publications)
    1. Six Sigma DMAIC Training Slides
      The complete 2008 Lean Six Sigma DMAIC course prepares participants to perform the role of a LSS Black Belt; covering wh...
    2. BPM Power Tools
      Utilize these four widely-popular tools necessary to prepare, gauge growth and implement strategy. Order the tools indiv...
    3. Gage R&R Excel Template
      Gage Repeatability and Reproducibility (R&R) studies measure the amount of measurement variation that is attributabl...
    4. Certified Lean Six Sigma Green Belt Assessment Exam
      This assessment exam is useful for students interested in assessing their knowledge of Lean Six Sigma on the Green Belt ...
    5. Process Management Training Slides
      The 2008 Process Management course is designed in two phases comprised of:352 Powerpoint slidesInstructor notesSlide exp...
    6. Certified Lean Six Sigma Black Belt Assessment Exam
      Interested in assessing your knowledge of Lean Six Sigma? Preparing for certifications? Testing your students and traine...
    7. Six Sigma Yellow Belt Training Slides
      The 2008 Six Sigma Yellow Belt course is comprised of: 503 slidesInstructor notesSlide explanations15 data sets19 suppo...
     

    Six Sigma AdLinks
    Rath & Strong
    Quality Companion 2: Improve your quality project execution
    SBTI Public Offerings, World Class MBB, Lean Enterprise
    SigmaXL: User Friendly Excel Add-ins for Statistical and Graphical Analysis
    Smarter Solutions Makes Lean Six Sigma Easier
    SigmaWorks: A complete toolbox for LSS & DFSS
    Michigan Engineering - Six Sigma Certifications
    @RISK for Six Sigma and quality analysis
    AdLinks Information


    Google AdWords
     
    Home | Discussion Forum | Event Calendar | Job Shop
    Link To iSixSigma | Rate This Page | Report A Problem | Free Content For Your Site | Submit Article For Publishing
     Terms of Service. ©2000-2008 iSixSigma. All rights reserved. v3.0lb, 0.2-C-246
    About iSixSigma · Contact Us · Privacy Policy · Site Map
    nogeo