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Structure Improvement with AMCI; Collecting Machine Downtime Data

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iSixSigma Insights  -  September 14, 2009  -  Vol. 9, #162  -  ISSN: 1530-7603

In This Issue

Follow a Structured Approach to Continuous Improvement

The need to deploy a continuous improvement (CI) program is greater than ever. In the global financial meltdown, companies must find ways to produce goods and services cheaper, faster and better, while continuously delighting customers.

In an effort to catch up, companies may be tempted to launch extensive training programs or start multiple improvement projects with too little thought and planning. But a hasty, incomplete approach to the deployment of a CI program is the perfect recipe for disaster and unachieved potential. Instead, organizations can follow a simple framework - the Awareness-Motivation-Competency-Implementation (AMCI) approach - to deploy a CI program that will help maintain structure but also achieve results.
http://www.isixsigma.com/library/content/c090914a.asp

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New Six Sigma Job Openings


Contract Process Mapping Consultants
Morpheus Search Partners Limited | United Kingdom-North/ North East
http://jobs.isixsigma.com/apply.asp?ID=4049

Business Improvement Black Belt
Rolls-Royce North America | US-Texas-Fort Worth
http://jobs.isixsigma.com/apply.asp?ID=11371

Sox Internal Controls Technology Specialist
Fannie Mae | US-DC-Washington
http://jobs.isixsigma.com/apply.asp?ID=8304

Plant Continuous Improvement Manager
Ocean Spray Cranberries, Inc. | US-Wisconsin-Tomah, Wisconsin
http://jobs.isixsigma.com/apply.asp?ID=6169

Senior Project Manager-Six Sigma Master Black Belt
National Life Group | US-Vermont-Montpelier
http://jobs.isixsigma.com/apply.asp?ID=11119

Program and Policy Development Advisor
Los Angeles Unified School District | US-California-Los Angeles
http://jobs.isixsigma.com/apply.asp?ID=11169

Business Consultant
Aflac | US-Georgia-Columbus
http://jobs.isixsigma.com/apply.asp?ID=11116

Associate Director Operational Excellence
MedImmune | US-Maryland-Gaithersburg
http://jobs.isixsigma.com/apply.asp?ID=10714

Master Change Facilitator
Providence Health & Services | US-California-Burbank
http://jobs.isixsigma.com/apply.asp?ID=10963

Packaging Engineer-Continuous Improvement
GlaxoSmithKline | US-New Jersey-Clifton, NJ
http://jobs.isixsigma.com/apply.asp?ID=10956

Recent Quality Discussions

Collecting Machine Downtime Data
I am spearheading a project where we are looking to collect more accurate machine downtime data. We have multiple, different machines throughout our process. Does anyone have any advice or a sample form they could share? I would like to have one form that captures type and amount of downtime experienced by machine.
http://www.isixsigma.com/forum/showmessage.asp?messageID=158722

Creating an Inspection Plan
I designed a new work station for insertion of wires in a wire harness. This workstation allows the worker to complete the assembly in a single go instead of first completing half processes and then assembling them at the end of the day. So in single go assembly the quality inspector has more time for inspections as compared to the previous method in which he only checked the first and last one. Now since he has more time, how should I devise a plan for how many inspections he should make?
http://www.isixsigma.com/forum/showmessage.asp?messageID=158710

Design for X
Can anybody give me some website links or resources about Design for X (DFX)? I am interested to know for preparing certification exam.
http://www.isixsigma.com/forum/showmessage.asp?messageID=158699

Training Class Order
I'm thinking of taking training courses. Should I start with Yellow Belt, then Green Belt, then Lean? Or, should I do Lean first and the rest to follow?
http://www.isixsigma.com/forum/showmessage.asp?messageID=158660

iSixSigma Site Upgrade
Upgrades and enhancements are just around the corner! We're in the process of redesigning iSixSigma and will launch a new and improved website January 1.

"We've had a lot of feedback from the audience that the whole team has collected over time that is being fed into, and influencing, each step of the redesign process. Anytime anyone wants to give us suggestions directly, we're here to listen. The iSixSigma team is here and ready to assist.
http://www.isixsigma.com/forum/showmessage.asp?messageID=158654

The Latest News & Press Releases

  • BusinessWeek: Six Sigma Makes a Comeback
  • Hospital CEOs Believe Obama's Call to Fix Inefficienies Can Be Met with Lean and Six Sigma
  • Information Technology Applications in Lean Systems
  • University of San Francisco Expands Online Supply Chain Management Training
  • MoreSteam.com Announces Creation of Support Portal for Honda Lean Network
http://www.isixsigma.com/ne/news/

Upcoming Conferences & Training Events

Prepare to earn industry-recognized certifications from Villanova University 100% Online!
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Additional conferences & training events:
  • Six Sigma Black Belt Training - Bangalore, India [Oct 2]
  • Six Sigma Green Belt Training - Abu Dhabi, United Arab Emirates [Oct 4]
  • Six Sigma Silver Belt Certification - Arizona [Oct 5]
  • Six Sigma Yellow Belt Certification for Team Members - Georgia [Oct 5]
  • Lean Six Sigma Green Belt Training, in partnership with Lockheed Martin - New Jersey [Oct 5]
  • DFSS - Design for Six Sigma - Illinois [Oct 5]
  • Six Sigma JumpStart - Texas [Oct 5]
  • Six Sigma Green Belt - California [Oct 5]
  • Six Sigma Accelerated Black Belt (2 weeks) - Texas [Oct 5]
  • Understanding CMMI High Maturity Practices (with Six Sigma techniques) - Frankfurt, Germany [Oct 5]
http://www.isixsigma.com/ne/events/

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