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Lean Fills Prescription for Change; Designing New Processes

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iSixSigma Insights  -  October 8, 2009  -  Vol. 9, #169  -  ISSN: 1530-7603

In This Issue

Lean Fills Prescription for Change; Avoiding Product Failure

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New Six Sigma Job Openings


Six Sigma Consultant-Optumhealth Specialty Benef
Unitedhealth Group . | US-Minnesota-Minneapolis
http://jobs.isixsigma.com/apply.asp?ID=10774

Director, Corporate Quality
Aurora Flight Sciences | US-Virginia-Manassas
http://jobs.isixsigma.com/apply.asp?ID=10958

Six Sigma Consultant
Unitedhealth Group . | US-Minnesota-Minneapolis
http://jobs.isixsigma.com/apply.asp?ID=10772

Business Analyst II
Fannie Mae | US-DC-Washington
http://jobs.isixsigma.com/apply.asp?ID=8293

Business Improvement Black Belt
Rolls-Royce North America | US-Texas-Fort Worth
http://jobs.isixsigma.com/apply.asp?ID=11371

Vp, Operational Excellence-Supply Chain Mgmt
Cardinal Health | US-Ohio-Dublin
http://jobs.isixsigma.com/apply.asp?ID=10744

Manager of Business Improvement
Cowan International (Canada) | Ghana-Ghana
http://jobs.isixsigma.com/apply.asp?ID=11542

Black Belt
Blue Cross Blue Shield of Florida | US-Florida-Jacksonville
http://jobs.isixsigma.com/apply.asp?ID=11541

Manager-Six Sigma Project Strategy
American Express | US-Connecticut-Stamford
http://jobs.isixsigma.com/apply.asp?ID=11531

Global Lean Process Leaders
AstraZeneca | US-Delaware-Delaware
http://jobs.isixsigma.com/apply.asp?ID=11376

Recent Quality Discussions

Designing New Processes
I am looking to find reference materials that are applicable to process design as opposed to product design. A lot of DFSS books/online material concentrate on product design. Are there any major differences in the toolset when designing a new process rather than product? Any information would be much appreciated.
http://www.isixsigma.com/forum/showmessage.asp?messageID=159460

Selecting a Hypothesis Test
I have two groups of sample data which are very skewed. More than 90% of the data = 0. The sample size is about 1,100 and 900. Hence, if I try to normalize the data by removing the zeros, I would be left with a 100-plus sample which still does not resolve the issue of skewed data. It is not right to remove the zeros since the smaller sample size does not give the right representation, as the zeros are true values and not null.

"What would be the correct hypothesis test for these two groups of sample data? Can I use the Mann-Whitney test? Is the Mann-Whitney test applicable for discrete or continuous data? How would I know if my data is discrete or continuous?
http://www.isixsigma.com/forum/showmessage.asp?messageID=159464

Six Sigma in Telecommunications
I have recently moved out of automotive manufacturing and into a role with a telecommunications company. I have been doing Lean and Six Sigma in manufacturing for the last five years, but now I am researching ways to transfer my Lean and Six Sigma skills to telecommunications. Has anyone else had experience in this industry?
http://www.isixsigma.com/forum/showmessage.asp?messageID=159466

Understanding Software Response
I have a student copy of SPCXL and am using the test of proportions tool to test two samples. The p-value that is returned is in blue and in italics instead of the normal black. I don't have a manual and the Help section is no help. Could anyone tell me what this is conveying when it returns blue/italics responses rather than the normal black response?
http://www.isixsigma.com/forum/showmessage.asp?messageID=159483

Quality Aptitude Test
Has anyone developed a basic aptitude test to screen applicants for the position of quality engineer? Specifically, we are screening QE candidates for our China manufacturing facility and I am interested if anyone has developed or seen a tool like this.
http://www.isixsigma.com/forum/showmessage.asp?messageID=159502

The Latest News & Press Releases

  • New Delhi Business Development Chamber Urges Lean Six Sigma Adoption
  • Falcon Metal Uses Lean to Reduce Total Procurement Cost for OEMs
  • Master Black Belt Kramer Named Foundation Radiology Group's Director of Client Services
  • Forrester Releases Lean for Business Research Report
  • Batesville Casket Wins 2009 U.S. Plant of the Year Thanks to Its Lean Application
http://www.isixsigma.com/ne/news/

Upcoming Conferences & Training Events

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Additional conferences & training events:
  • Six Sigma JumpStart - Georgia [Nov 2]
  • Statistical Tools, SPC, MSA - Colorado [Nov 2]
  • Improving Process Performance Using Six Sigma - Virginia [Nov 2]
  • Green Belt Blended Learning - New York [Nov 3]
  • Lean Management for Breakthrough Results - Dubai, United Arab Emirates [Nov 4]
  • Minitab 4-day Training - Manufacturing - Hong Kong, Hong Kong [Nov 4]
  • Six Sigma Green Belt Training - Mumbai, India [Nov 4]
  • Supply Chain Management: Technology and Warehousing - California [Nov 5]
  • Introducing Six Sigma - Champion Training - Melbourne, Australia [Nov 6]
  • Six Sigma Black Belt Training - Delhi, India [Nov 6]
http://www.isixsigma.com/ne/events/

iSixSigma Live! Summit & Awards - Early Bird Registration Ending

February's 2nd Annual iSixSigma Live! Summit & Awards is coming soon, but the deadline for early bird registration is even sooner - Wednesday, October 14!

Join 200 Lean Six Sigma and process excellence leaders in South Beach, Miami, Feb. 1-4, 2010, to learn, share and network during:

  • A pre- and post-conference day of master class workshops
  • Two days of general sessions and breakouts
  • A pre-conference executive boot camp
  • And much more!

Take advantage of our lowest registration prices while they last

  • Conference Only: $1,195
  • All Access Pass: $1,595

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Register before October 14 to lock in these rates!

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