iSixSigma

Stability Protocol Planning Process Project Example

$24.95

Black belt Six Sigma project reduced $130,000 in profitability losses

Description

In today’s pharmaceutical industry, many choices exist in both the form and packaging of drug formulations. An active pharmaceutical ingredient (API) can be made into capsules, tablets, solutions, suspensions and creams, for example.

To ensure that the efficacy of the formulations will not deteriorate under various packaging and temperature/humidity environments, these formulations are subjected to stability studies, typically for 12 to 36 months. For one contract research manufacturer, the lengthy planning and approval process used to design stability protocols was eroding profits from fixed-price contracts.

In conducting stability studies, drug manufacturers aim to meet governmental guidelines regarding product stability under different environmental conditions. This ensures various temperature and humidity settings do not affect physical or chemical properties of the formulation. In order to complete the studies, manufacturers must in some cases develop stability protocols.

Advertisement

The length of the protocol planning process contributed to monetary losses that exceeded $150,000 per year.

After implementing the improvements suggested by this project, the new process cut the median stability protocol planning cycle time in half, and reduced losses by $130,000.

Four months following the implementation of improvements, the new process cut the median stability protocol planning cycle time in half. Only 25 percent of the SPP steps exceeded the 14-day specification (compared to 83 percent before).

Additionally, no costly in-progress testing errors were observed (compared to 20 percent before).

Read the Project Example to find out how you can replicate this success in your enterprise.

Sample image for project example

Additional information

Format

PDF

Publisher

iSixSigma

Author(s)

ANN HOSEA AND ILONA KIRZHNER

File Size (MB)

0.88

License

Personal use only

Minimum Software Required

Adobe Acrobat Reader

Reviews

There are no reviews yet.

Only logged in customers who have purchased this product may leave a review.