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Can any body help me for FMEA?

Six Sigma – iSixSigma Forums Old Forums General Can any body help me for FMEA?

Viewing 100 posts - 1 through 100 (of 112 total)
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  • #32784

    Zubair
    Member

    Dear All,
    I am in problem regarding FMEA, please any body help me that what how can sue this tool?
    Zubair.
    [email protected]

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    #87912

    Michael Schlueter
    Participant

    Hello Zubair,
    FMEA is intended to document:

    a Failure
    its Mode
    its Effect
    by Analysis
    in a cause-effect manner. You can find examples here:

    http://users.compaqnet.be/fmea/Links/Example1.doc (DC motor)
    http://www.sematech.org/public/docubase/document/0963beng.pdf (page 13+19, semiconductors)
    http://www.amsup.com/fmea/index.htm (FMEA roadmap)
    http://main.isixsigma.com/forum/showmessage.asp?messageID=15024 (on rankings)
    FMEA’s basic idea is to spot risks and to initiate dedicated efforts to control or minimize risks. Knowing your risks can make your project plan more realistic. FMEA seems to work best, when a team documents its known knowledge about known cause- and effect-relationships.
    I suggest to work out the timely sequence of failure events first, before entering results into a FMEA sheet. You can use, e.g. Ishikawa or flow diagrams to do this. Or just use cards or post-it notes to document and organise items into a logical sequence of events. Start with key functions your process/product has to perform (functions). Next identify ways to deteriorate those key functions (modes and causes).
    Only few people seem to be able to anticipate unknown risks and unkown failure mechanisms. I suggest using AFD (Anticipatory Failure Determination) when you need to analyse subtle failure mechanisms or have to predict future failures from your process/product.
    You need to stay very disciplined in cause- and effect-thinking to create strong FMEA-results. Unfortunately many available FMEA-sheets seem to puzzle its users.
    Good example (1st link from above, DC motor example) states:

    component investigated is the Position Controller
    its function is to “receive a demand position”
    one failure mode is “loosing cable connection”
    which is caused by “wear and tear”
    this results in “motor fails to move”
    This sounds very logical, even if we restate it in its correct timely order of events:

    cable wears and tears => cable connection is lost => motor fails to move => function to receive a demand position is deteriorated.
    (cause col.5) => (mode col.4) => (effect col.6) => (function lost col.3)
    Please note the that many FMEA worksheets do not encourage timely order of events, as columns are ordered in a different way.
     
    Less good example (2nd link from above) states on page 19:

    component investigated is a 16-inch color monitor
    its function is not stated explicitely, but rather indicated by the keyword “monitor” (a monitor can serve dozens of functions)
    one failure mode is “loss of video”
    which causes that “the operator is unable to display input”
    which is caused by a “CRT component failure”
    In timely order of events:

    a CRT component failes => video is lost => function to “display operators input” is deteriorated …
    (cause col.7) => (mode col.2) => (effect col.3)  =>  ???
    In contrast to aboves example we don’t get much specific information from this FMEA, do we? What I find quite amusing (sorry) is the suggestion it makes:

    detect a “loss of video” (Potential Failure Mode)
    by checking for “loss of video” (Current Control)
    It is not wrong; but can’t we do better?
     
    Finally, once you have good input to enter into your FMEA sheet identifying the ranks for severity, occurance probability  etc. should be easy to do.
    Best regards, Michael Schlueter

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    #87919

    Zubair
    Member

    Hello   Michael Schlueter,
    Thank you for sending material regarding FMEA,
    Now i am applying this tool to my six sigma project.
    can you send me your E-mail address? so taht i can send you my project FMEA for further help.
    Zubair.

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    #88567

    McMurray
    Participant

    Zubair, Could I have a copy of your project as well?
     
    Thanks.
    Oscar

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    #93974

    radhakrishnan
    Participant

    Sir
    can u help us in sending the optimized and well accepted format for FMEA as we are very much confused with many formats across the globe.
    with regards
    AL. Radha Krishnan
    Saudi European Petrochemical Company
    SABIC
    Saudi Arabia
     

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    #93977

    Surrin
    Member

    I have a generally accepted format that I can share with you.  However, I need an e-mail to send it to.

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    #93992

    radhakrishnan
    Participant

    Dear Mr.Surrin,
    Thanks for yr prompt and valid reply. I request you to send yr reply and yr FMEA generally used format to [email protected]
    thanks and regards
    AL. Radha Krishnan
    Reliability Engineer
    Saudi European Petrochemical Company – SABIC
    Saudi Arabia

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    #98109

    ranjana mehta
    Participant

    hello,
    plz help me. im new at fmea and i have to submit the fmea of a vane pump(assuming all details). i also have to do the same for preparing a qfd! and i dont know from where to start!
    thanx a lot
    ranjana

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    #98112

    grover
    Participant

    Can anyone explain me how do we do the FMEA exercise for existing products. Regards

    0
    #128276

    Bijju
    Participant

    Dude follow Engineering Design by Dieter!!!

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    #137963

    Ricky Smith
    Member

    If anyone would like a sample FMEA I would be glad to send it to them just send me an email. I will send one recently completed on a Viking Pump.

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    #138750

    DR G S V RATNAM
    Participant

    Dear Dr Smith
    Could you please send me the sample FMEA which you have carried out on a Viking Pump.
    Eager waiting to receive the same.
    with regards
    Dr Ratnam

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    #138763

    Aguilar
    Member

    Can I get the latest copy of FMEA please
    Thanks Victor

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    #138927

    Ricky Smith
    Member

    Dr Ratnam,
    I am sorry for the long reply time. I have been out of the US on travels. Send me your email address and I will send you an FMEA on a Viking Pump on an Excel Spreadsheet. My email address is [email protected]. I do not know how to attached this file to this message, sorry. Also, I have an article being published in Plant Services Magazine in August on FMEAs.
    Ricky Smith, CMRP
     
     

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    #139061

    allan
    Participant

    Please forward the sample FMEA. Thanks,Allan

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    #139098

    Ricky Smith, CMRP
    Member

    If anyone would like a sample FMEA please send me an email. I would also recommend you read an article recently published in Plant Services Magazine titled “Reliability is worth a second look”. Go to:  http://www.plantservices.com/articles/2006/136.html to view the article. Have a great day.

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    #139099

    T.B
    Member

    dear ricky,
    seem you’re quite expert in this area.can you intruduce me textbook or website i can learn more about control chart.?
    T.B

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    #139100

    Ricky Smith, CMRP
    Member

    T.B.
    There are a lot of books out on FMEA however some are not as easy to read. I wrote a book titled, “Lean Maintenance” where I provide some great information on Failure Modes and Effect Analysis. You can purchase the book on Amazon.com.
    I have done a lot of work in the field of reliability for over 30 years. A great website to gain more information on FMEAs and Reliability would be http://www.reliabilityweb.com . I have a few, what they call iPresentations, posted on reliabilityweb focused on reliability.
     
     

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    #139566

    Pravin Bhaise
    Participant

    Thank you sir.
    I would like to receive your latest sample equipment at the earliest.
    Regards,
    Pravin
     

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    #139567

    Ricky Smith, CMRP
    Member

    Send me an email at [email protected] and I will send you the sample FMEA. The process to attach on this forum is too hard.
    Ricky Smith, CMRP
     

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    #139828

    Taft Ding
    Member

    Hello ,
    My name is Taft, and I work as SQE at  a company in Chicago area.  Could you please send me a copy of your example?
     
    Thank you very much and have a nice holiday.
     
    Taft
     

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    #140120

    VTME2003 Hokies
    Member

    Please provide copy of sample FMEA for Viking Pump. I am about to embark on the process. FMEA is an essential part of our RCM program.
    Regards,
     
    John
     

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    #140613

    Siva
    Member

    I’d appreciate if you could send me a sample equipment FMEA.
     
    Regards
    Siva

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    #140614

    Siva
    Member

    I’d appreciate if you could send me a sample equipment FMEA.
     
    Regards
    Siva

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    #140615

    Siva
    Member

    I’d appreciate if you could send me a sample equipment FMEA.
     
    Regards
    Siva

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    #140624

    GomezAdams
    Participant
    #141014

    Kmekki
    Participant

    Please check out this paper on Robust Design FMEA, it contains a complete step by step instructions with a Medical Device Example and covers how it fits in Design for Six Sigma process. here is the link
    http://www.inderscience.com/storage/f311281011627945.pdf
    Regards,
    K. Mekki

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    #141704

    Ruddy
    Participant

    Mr. Smith,
    do u by chance have an FMEA sheet on a Dhal/ peas mill… or any sort of mill for that matter…i would really appreciate it.. just send it and i will alter to suit…
    thank you

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    #142996

    Arathi
    Participant

    Just read your message, Please send me the sample. Thought I am looking at making something for a Mobile Phone, It might help me to relate on the steps.
     
    Thanks!
    Arathi

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    #142997

    Arathi
    Participant

    Just read your message, Please send me the sample. Thought I am looking at making something for a Mobile Phone, It might help me to relate on the steps.
     
    Thanks!
    Arathi

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    #143788

    Deni
    Participant

    Kindly Pls Let me Know
    with thanks
    Deni

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    #144143

    jaafar arshad
    Participant

    Dear R Smith
    Please send me a completed FMEA on Viking pump you did.
    Thanks

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    #144360

    George Hovorka
    Participant

    To whom it may concern
    I am a graduate student in the School of Technology at Eastern Illinois University and I am speaking on the principals of Failure Mode and Effect Analysis the first of November. I was wondering if you could point me in the right direction as I seek a DVD (free), or an easy access quick time movie to play for my audience, I believe it would add greatly to their knowledge base. I think seeing actual FMEA performed on a product or material will allow for a better understanding. If you could help me, I would greatly appreciate it.
    Sincerely,
    George Hovorka
    http://www.weiu.net
    @hotmail.net">georgehovorka@hotmail.net

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    #144745

    Deano
    Participant

    Ricky,
     I would appreciate it if you would send me a copy of your FMEA on the Viking Pump.
     Thanks

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    #147300

    ambo
    Participant

    Hello:
    Was wondering if you can provide me an “easy to use” FMEA template. We are a healthcare  organization in the verge of changing our clinical and financial software.
    Thank  you
     

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    #147302

    qualitycolorado
    Participant

    Ambo, Hello!
    There are several good sources listed at this location on iSixSigma.com:
    https://www.isixsigma.com/tt/fmea/
    Here are a couple of other sites with downloadable templates:
    http://www.colorado.edu/ContinuingEducation/sixsigma/downloads/FMEAForm.xls
     
    http://www-project.slac.stanford.edu/lc/local/systems/Injector/FMEA/PosiInjFMEA.xls
    … hope this is helpful to you ….
     
    Best regards,
    QualityColorado
     

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    #147303

    qualitycolorado
    Participant

    Ambo, Hello!
    There are several good sources listed at this location on iSixSigma.com:
    https://www.isixsigma.com/tt/fmea/
    Here are a couple of other sites with downloadable templates:
    http://www.colorado.edu/ContinuingEducation/sixsigma/downloads/FMEAForm.xls
    http://www-project.slac.stanford.edu/lc/local/systems/Injector/FMEA/PosiInjFMEA.xls
    … hope this is helpful to you ….
    Best regards,
    QualityColorado

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    #147327

    Monk
    Participant

    Ambo
    If you have undergone FMEA training, you should be able to do FMEA for any process. FMEA cannot be taught on the web.
    FMEA is a very delicate tool, if used in health industry and if used improperly can lead to danger of innocent people. So use it cautiously and under some guidence so that you learn how to facilitate and identify the failure mode. It is not as easy as it looks to be and still so simple that no formal education is required to learn it but definately lot of practice is needed to use it effectively.
    Monk

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    #148811

    Belforth
    Participant

    Ricky,
     I would appreciate a lot it if you would send me a copy of your FMEA on the Viking Pump.
     Thanks

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    #149492

    Paddy
    Participant

    I have to do one for overseas recruitment of staff nursing thanks paddy

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    #150619

    Eliana Rodriguez
    Participant

    Could you please provideme a Sample Equipment FMEA?
    Regards,
    Eliana
     

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    #150622

    qualitycolorado
    Participant

    Eliana,There is some useful information about FMEA elsewhere on the iSixSigma site — try the links on these pages:https://www.isixsigma.com/tt/fmea/http://healthcare.isixsigma.com/library/content/c040317a.asp
    … let us know if this is the information you are looking for …
    Best regards,
    QualityColorado

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    #150939

    tanate
    Member

    Dear.Mr. ricky smith
    I would like a sample FMEA.please sent it to me.
    [email protected]
    thank you
    TK

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    #152153

    vivek dwivedi
    Member

    hello sir
              i want to getting start FMEA in my work field ,so plz advise me the better way to start.
                                                                                 truely
                                                                             vivek dwivedi 
                                                                           ju-shin ltd,ggn,(H.R.)
     
     
     
     

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    #152165

    Szentannai
    Member

    Hi dwivedi,I would start by drawing a process map at a conveninent (not too high, not too low) resolution and list all the ways something can go wrong at the transitions.regards
    Sandor

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    #152170

    Singh
    Member

    Hi Ricky,
    Could you send sample EQUIPMENT FMEA please and the rating system (for S, O, D rankings)? Is it different than process FMEA.
    Waiting eagerly for your feedback. My email ID is [email protected]
    – Samir.

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    #153452

    Pravin Bhaise
    Participant

    i am in need of FMEA sample for learning purpose.

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    #155878

    JR Quisiquisi
    Participant

    Hello Ricky,
    Please send me also a copy of FMEA samples. My email add is [email protected].

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    #155879

    JR Quisiquisi
    Participant

    Hello Ricky,
    Please send me also a copy of FMEA samples. My email add is [email protected]. Thank

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    #156145

    Vimal
    Member

    Hi,
    Can any one send me a sample of FMEA report or template for an Medical Health care procduct domain… It would really great…
    My e-mail address: [email protected]
    regards
    Vimal M

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    #156425

    narayanan
    Member

    hi,
    can we implement FEMA in Financial Process?
     

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    #156458

    Prince
    Participant

    Yes u can. I have done FMEA for Accounts payable & Accounts Payable & now planning to do for a Banking Process.
    Its just that you should be very clear of your inputs, your end customers, & the outputs & the magnitude the activity has in the entire cycle.

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    #156465

    narayanan
    Member

    Great, do you mind sharing the working methodology with us, please
    thanks
    sathya
     

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    #156590

    Prince
    Participant

    Start off with a very detailed flow chart. List down all the inputs & identify all the possible customers be it internal or external. The catch is identifying the customers & how they are affected & what is it that they are expecting from you. If the process map is detailed & accurate, then u simply follow the logic tat FMEA lays down. Mail me at [email protected].

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    #156752

    Dave Smith
    Participant

    Rick,
    I am interested in the sample FMEA on the Viking Pump.  Could you please e-mail me this information.
    Thanks…

    0
    #157590

    Peter Awayan
    Participant

    Hello Ricky,
    I’d appreciate it if you can send me a sample of your Equipment FMEA.
    Thanks and best regards,
    Peter
     
     

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    #158216

    Vinay
    Member

     am in problem regarding FMEA, please any body help me ?

    0
    #158217

    Omashi Sabachi
    Participant

    Specify  your  problem?

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    #158222

    romeo
    Member

    can you send your completed FMEA. Just need reference

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    #158223

    romeo
    Member

    hello ricky,
    appreciated if you can send your completed FMEA

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    #158224

    romeo
    Member

    you can send direct through my email    [email protected]

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    #158641

    Fari
    Participant

    Hi ….
    Learnt a lot from this forum.. Can some one please send me some simple FMEA examples ..
    Thanks
    Fari
     

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    #158648

    Chad Taylor
    Participant

    Fari
    Please post your email and I will send FMEA work sheet and Scoring detail.
    Chad Taylor

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    #158751

    Fari
    Participant

    Thanks Taylor,
    My email id is [email protected]
    Fari

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    #160141

    Johan
    Participant

    Ricky
    Could you please send me a FMEA sample on a viking pump
    Regards
    Johan

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    #160845

    Sourabh Joshi
    Member

    Hi,
    Could you do me a favour by sending a process fmea sheet explaning how to evaluate it.
     
    Regards,
    Sourabh

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    #160892

    Kumar
    Participant

    can any one send me sample of FMEA,my mail id is  [email protected]

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    #161151

    Saherngu
    Participant

    Hello sir, can I have the Sample FMEA.
    I am currently working on a process, however with no much success. Your post will be of great healp.
     
    Thanks and Regards,
    James

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    #163243

    gutierrez
    Participant

    Can you please provide me a copy of a Equipment FMEA for reference???
     
    Thanks in advance for your support

    0
    #163256

    fake accrington alert
    Participant

    Spoon-fed as sTAN Says
    You  have  to  take  a  basic  Lean-SS Course

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    #165289

    alan sevugan
    Participant

    Dear Sir,
    Appreciate if u could email me a sample of the Equipment FMEA, which I can use them in my work. Rgds. Alan
     

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    #165376

    Tuckq
    Member

    Can someone send me an equipment FMEA? Thanks

    0
    #168555

    Daniel Solis
    Participant

    Hello
    My name is Daniel Solis, I am a Process Engineer, and I would like to get a Sample Equipment FMEA. Would it be possible ????
    Thank you in advance,
    I look forward to hearing from you

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    #168671

    sunil kanti
    Member

    please send me one sampel of  each pump,mech seal & bearing if you have .
     

    0
    #168672

    sunil kanti
    Member

    please send me one sampel of  each pump,mech seal & bearing if you have .
     

    0
    #168673

    sunil kanti
    Member

    please send me one sampel of  each pump,mech seal & bearing if you have .
     

    0
    #168675

    sunil kanti
    Member

    please send me sampel of fmea of pump, seal, bearings if you have

    0
    #168892

    Martita
    Participant

    Hello,
    Would you forward samples of equipment FMEA.
    I will appreciate your response.
    Thanks,

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    #169559

    oscar19
    Participant

    Hi, I’m carrying out a project on FMEA and havnt a clue what it really is, could you send me some samples or help?

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    #169798

    helme
    Participant

    I’am interested , please send me the equipment fmea
     
     
     

    0
    #170958

    Cordell Fife
    Participant

    Would it be possible for someone to forward me a copy of sample Equipment FMEA?
    regards

    0
    #172032

    dany
    Participant

    Hi Ricky….
    Pls send to me sample Equipment FMEA.
    Thanks..

    0
    #172031

    dany
    Participant

    Hi Ricky….
    Pls send to me sample Equipment FMEA.
    Thanks..

    0
    #172680

    John Mohan
    Participant

    Hi Ricky,
    We’re trying to an FMEA for couple of our equipment. Could you send me a sample of yours please. It would be a great help thanks.
    John.

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    #172834

    ali
    Participant

    Hi Dear Ricky
    Would you please email me ([email protected]) some samples on Equipment/Machinery FMEA
    Thanks
    Regatds
    Ali

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    #173090

    bhupathy.k
    Participant

    Pls. send me the sample Equipment FMEA
     
    Thanks and regards,
    K.Bhupathy

    0
    #173105

    UPS
    Member

    Sure – that will be in the mail to you today!!!
    Of course it will have no address on it however….

    0
    #173343

    Herjun
    Participant

    Hi Ricky!Can you also send me a sample of the Equipment FMEA.Regards,

    0
    #174123

    Tommy
    Member

    Hi, Please send me some FMEA/SPC information.Thanks!

    0
    #174773

    nimesh
    Participant

    pls send me sample FMEA on my email id

    0
    #175255

    Jagadish
    Participant

    Good morning…..
    send me the sample FMEA for equipment please….
     

    0
    #175349

    Shreesh Soni
    Member

    Can somebody tell me the areas in HR where FMEA can be done? It would be better if anybody can send me the sample FMEA done in any of the HR processes.

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    #176396

    Sankar
    Participant

    Dear…Can you send me / suggest source to get FMEA
    library for Simple centrifugal Pump in *.xls format
    or so?
    thankful if you can reply to [email protected],
    Ganesh.S

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    #176397

    Sankar
    Participant

    Dear Ricky Smith
    I would like to have a sample FMEA thro’ Email –
    [email protected]; or [email protected]; say for
    rotating equipments like Pump (Centrifugal),
    compressors, etc. Regards,Ganesh.S
    ====================

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    #176398

    Sankar
    Participant

    Dear K.Bhupathy,I also need the sample Equipment FMEA; Pls. send if
    you haveThanks and regards,Ganesh
    [email protected]

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    #177011

    Vergel Garcia
    Member

    Dear Sir.
     
    Can  you  please  send  a  sample  of an equipment  FMEA
    regards
     
    Vergel

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    #178364

    Pritish
    Participant

    Hi ricky,
    Can you please send me the sample FMEA of the
    completed viking pump. I am working on a project
    proposal and would like to have more info on it.

    0
    #178370

    Nolan
    Participant

    Sure Pritish I’ll drop it in the mail this afternoon – you should get it by, ah, well, never – since there’s no place posted to send it!

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    #178372

    Pritish
    Participant

    Oh i am so sorry. Well i can send it to my email
    address [email protected]

    0
    #178592

    Jean Avery
    Participant

    Please send me a sample equipment FMEA on the Viking pump
    Thank-you
    Jean

    0
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