Control Limits
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- This topic has 3 replies, 4 voices, and was last updated 14 years, 12 months ago by
Jim Shelor.
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August 20, 2007 at 2:19 pm #47880
Mike ArcherParticipant@Mike-ArcherInclude @Mike-Archer in your post and this person will
be notified via email.Hello – I am in search for a good explanation on why control limits are always 3 sigma. I have read that anything outside of 3 sigma is considered to be special cause variation. Is that a correct statement?
Thanks,
Mike0August 20, 2007 at 4:19 pm #160163Special cause is suggested in CC whenever a single point falls outside the CL or where multiple points follow a nonrandom pattern within the CL. The patterns depend on the type of chart (ie data) you are using and can results in a more sensitive interpretation of special cause.
As for why the 3 sigma limits are used, it is my understanding that it goes to the underlying assumption of normality and the corresponding Empirical Rule ( ie probability theory) , where app. 99.73% of your data will fall within plus or minus 3 sigmas of the mean. Thus, you would expect only about 3 points out of 1000 to occur outside the control limits naturally, making the chart a highly reliable instrument (if done right) for determining where to ¨debug¨ a process of special cause.
Make sure you are using the right chart the right way…they can be a little tricky…also look into run charting when working with a small number of individual values.
And double check my explanation. It has been awhile.
Good luck.0August 20, 2007 at 6:39 pm #160178In reply to:
“Why control limits are always 3 sigma?” Because setting the control limits at this distance works well in minimizing that chance for you to:
1. Looking for something when you should not be looking
and
2. Not looking for something when you should be looking.0August 20, 2007 at 9:36 pm #160192
Jim ShelorParticipant@Jim-ShelorInclude @Jim-Shelor in your post and this person will
be notified via email.Mike,
Shewhart and Deming originally chose + or – 3 sigma for the control limits based on these limits being the most economical way to control a process.
Regards
Jim Shelor0 -
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