FMEA Case studies

Failure Mode:  Company still paying ASO fees and Insurance premiums for employees that no longer work for the company
Failure Effect (how the above will affect us) paying premiums in error; paying claims in error; suppliers giving us false error reports; query results would be in error; former employee receives matching 401K contribution and should not; too much pension service credit.
Potential Causes: each of the failure effects have several causes…I’ll focus this example on just one of them…paying premiums in error.  Managers not properly trained in how to fill out a termination form; data entry operator enters incomplete/incorrect data into the system; HR did not complete the action/reason codes correctly; our termination form does not accommodate multiple transactions; “special” severence benefits promised and should not have been; incorrect corrections to job record
So you begin to see as you go right on the FMEA form the form expands as you add more and more issues.
Existing Controls:  what is in place now to “catch” these potential causes?  Again on the previous causes we could answer variable and inadequate, manual, none
And then the rest of the columns like recommended actions and responsibility is up for your team to decide for each point. If you would like to post your e-mail address, I would be happy to e-mail you an example of a completed FMEA for one of my current projects.
Best!  Suzanne

Grateful, if you could send me complete case study.
Thaks

Suzanne,
 
I would be interested in receiving a sample of your FMEA.
Thank you,
M.

Suzanne:
I would appreciate a copy of one of your FMEA case studies. We had a similar situation where our company failed to identify “old terminated” employees and therefore continued to pay insurance prermiums, etc…
Please email a copy of the FMEA sample you mention in your email I am very interested in seeing how you applied FMEA in this area.
Best Regards,
 

Sridhar,
Other FMEA applications include machinary FMEA, System FMEa . Machinary FMEA is a very importnat part of TPM imnplementation also.
Deependra
 
 
 

Dear Suzanne,
I know it is quite some time since you’re postings.  But Could I have a kind of you for one of your FMEA projects example?  It will give a great help.  Thanks.

Hi Suzzanne!
 My email address is [email protected]
Wud appreciate yr mailing me some completed FMEA’s for my reference.  Does it have the RPN no. after improvement actions as well ?
I had posted a few queries in this regard in the last 2 weeks. I just came accross yr posting. Waiting for yr mail in the FMEA format with RPN no.
Regards,
prasad

K,
To reach Suzanne, you must respond directly to her post:
https://www.isixsigma.com/forum/showmessage.asp?messageID=7601
It is 2 years old, and she has not contributed recently.  I suggest you email your request to the Board Adminstrators and see if they can contact her for you.
Also, you can search the site (see the box in the Top Right) for “Suzanne” and possibly find her email address.
Good Luck!

Please see the attached practical simple case,   MN

Suzanne, Thks for yr reply.
   Happy New Year to you.
I would like to know yr email (if only it is convenient) for  further FMEA questions in future. My email is [email protected].
Do you have a full FMEA sample that you can send to me?
K Tang

Dera Sreedar, May I have some case studies on FEMA if you have got it by now. I am in need of it for some teaching assignment.
regards
Haridas