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New to Six Sigma Sigma Level Sigma Performance Levels – One to Six Sigma

Sigma Performance Levels – One to Six Sigma

When learning about Six Sigma, it may help to consider these charts, which detail how sigma level relates to defects per million opportunities (DPMO), and some real-world examples.

Sigma Performance Levels – One to Six Sigma
Sigma Level Defects Per Million Opportunities (DPMO)
1 690,000
2 308,537
3 66,807
4 6,210
5 233
6 3.4

What Would This Look Like In The Real World?

It’s one thing to see the numbers and it’s a whole other thing to see how it would apply to your daily life.

Real-world Performance Levels
Situation/Example In 1 Sigma World In 3 Sigma World In 6 Sigma World
Pieces of your mail lost per year [1,600 opportunities per year] 1,106 107 Less than 1
Number of empty coffee pots at work (who didn’t fill the coffee pot again?) [680 opportunities per year] 470 45 Less than 1
Number of telephone disconnections [7,000 talk minutes] 4,839 467 0.02
Erroneous business orders [250,000 opportunities per year] 172,924 16,694 0.9

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Leave a Comment



why do you mean 3.4 ppm as six Sigma


3.4 ppm means that the opportunities or likelihood that the product/process will fail is 3.4 in a million. like for an instance when you bought a single lottery ticket. the chances of winning is only 3.4 out in a million or 0.00034%. in terms of defects the chances that the single product/process fails is only 3.4 out in a million. it is totally different of saying that producing one million parts you are expecting 3.4 defects which a lot of people misinterpret.


why can,t we say that seven sigma or eight sigma instead of six sigma? or explanation of Six?


We CAN use 7 Sigma, but by accident the “lore” developed as 6 Sigma
There is no fundamental law that dictates either
Air travel is approximately a 7 Sigma process

Bharat joshi

Six sigma 3.4 ppm mean 3.4 defect per million opportunity.

It means 99.99966 % data falls withing specification. so that 100-99.99966=0.00034% = 3.4 ppm


no wrong !, 3.4 doesn’t mean 0.00034% defects or 99.99966% good
6 means 99.9997 % good
and there are six [6] sigma levels not 3.

calculated as
[ defect units / (no. of oppertunities * no. of units) ] * 1,000,000


But U know that in calculating of actual capability metrics the normal distribution is from -3s to +3s (centered process). In there are about 99,….% probability of execute products is six sigma level quality. So, from -3s to +3s there is 6 sigma. I must say that in banking exist 7 sigma level.


Thank you for your comments. I see that Six Sigma represents a measurement for the number of defects in a near perfect level of performance in anything we can do.


Defect counts are like random variables representing deviation from mean. They follow bell curve (normal distribution) and have a mean (mu) and a standard deviation (sigma) like any other random distribution.

By counting defects per million you can judge the quality maturity of your process in units of one two three or six times the standard deviation (sigma).

1 2 3 6 sigma = 68% 95% 99.7% and 99.9999998% (percentage of total area under normal bell curve)


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