Assignable cause, also known as a special cause, is one of the two types of variation a control chart is designed to identify. Let’s define what an assignable cause variation is and contrast it with common cause variation. We will explore how to know if your control is signaling an assignable cause and how to react if it is.
Overview: What is an assignable cause?
Assignable cause variation is present when your control chart shows plotted points outside the control limits or a non-random pattern of variation. Since special cause variation is unexpected and due to some factor other than randomness, you should be able to assign a reason or cause to it.
When your control chart signals assignable cause variation, your process variable is said to be out of control, or unstable. Assignable cause variation signals can be identified by use of the Western Electric rules, which include:
- One point outside of the upper control limit or lower control limit
- A trend of 6 or 7 consecutive points increasing or decreasing
- A cycle or repeating pattern
- A run of 8 or more consecutive points on either side of the average or center line.
Assignable cause variation can be attributed to a defect, fault, mistake, delay, breakdown, accident, and/or shortage in the process. Or it can be a result of some unique combination of factors coming together to actually improve the process. When assignable causes are present, your process is unpredictable. The proper action and response is to search for and identify the specific assignable cause. If your process was improved as a result of your assignable cause, then incorporate it so that the cause is retained and improvement maintained. If your process was harmed by the assignable cause, then seek to eliminate it.
3 benefits of an assignable cause
Assignable causes can be good or bad. They are signals that something unexpected happened. Listen to the signal.
1. Signals something has happened
Special or assignable cause variation signals that something unexpected and non-random has occurred in your process.
2. Specific cause
By investigating and identifying the specific cause of your signal, you can narrow in on your next steps for bringing the process back into control.
3. Can become common cause variation
Good news! You found that your assignable cause for lowered production was due to a power outage. Unfortunately, you may not be able to stop power outages in your community. If nothing is done, your assignable cause becomes a common cause.
You might not be able to stop power outages, but could you install a back-up generator? Then, if the generator doesn’t kick on, you will have an assignable cause you can do something about.
Why is an assignable cause important to understand?
Interpreting what an assignable cause tells you is important to understand.
Provides direction for action
Since an assignable cause can be a signal of something good or bad, you need to understand the different actions. Don’t ignore special or assignable causes.
Not every unusual point has an assignable cause
While at your favorite casino, you may throw a pair of dice at the craps table. Is there an assignable cause for throwing an 11 or a 10, or is it random variation? No, you would expect the process of rolling a fair pair of dice to show 10s and 11s. What about a 13? That would be unexpected and probably the result of something unusual happening with the dice. The same is true for your process. Don’t assume an assignable special cause unless your control chart signals it.
Useful for determining whether your improvements worked
When you improve the process, your control chart should send signals of special cause variation — hopefully in the right direction. If you can link that signal to the specific assignable cause of your improvement, then you know it worked.
An industry example of an assignable cause
The accounts receivable department of a retail chain started to get complaints from its customers about overbilling. Fortunately, the manager of the department had participated in the company’s Lean Six Sigma training and had been using a control chart for errors.
Upon closer review, she noticed that errors seemed to occur more on Fridays than the rest of the week. In fact, the chart showed that almost every Friday, the data points were outside the upper control limit. She was concerned that nobody was identifying that as a signal of special cause.
She put together a small team of clerks to identify why this was happening and whether there was an assignable reason or cause for it. The assignable cause was determined to be the extra work load on Fridays.
The team recommended a change in procedure to better balance the workload during the week. Continued monitoring showed the problem was resolved. She also held an all-hands meeting to discuss the importance of not ignoring signals of special cause variation and the need to seek out an assignable cause and take the appropriate action.
3 best practices when thinking about an assignable cause
Signals of special cause variation require you to search for and identify the assignable cause.
1. Document your search
If you’ve identified the assignable cause, document everything. If this cause happens again in the future, people will have some background to act quickly and eliminate/incorporate any actions.
2. Quickly identify the cause
Time is of the essence. If the cause is resulting in a deteriorating process, act quickly to identify and eliminate the cause. The recommendation is the same if your cause made the process better, otherwise, whatever happened to improve the process will be lost as time goes by.
3. Don’t ignore signals of assignable cause
Even if you get a single signal of special cause, search for the assignable cause. You may choose not to take any action in the event it is a fleeting cause, but at least try to identify the assignable cause.
Frequently Asked Questions (FAQ) about an assignable cause
1. Is an assignable cause always bad?
No. It is an indication that something unexpected happened in your process. It could be a good or bad thing. In either case, search for and identify the assignable cause and take the appropriate action.
2. What are some sources of an assignable cause?
Some sources may be your process components such as people, methods, environment, equipment, materials, or information. Your process variation can come from these items and can be the assignable cause of a signal of special cause variation.
3. How do I tell if I should look for an assignable cause?
Control charts were developed to distinguish between common and special cause variation. If they signal special cause variation in your process, seek out an assignable cause and take the appropriate action of either eliminating or incorporating your assignable cause.
Final thoughts on an assignable cause
All processes will exhibit two types of variation. Common cause variation is random, expected, and a result of variation in the process components. Special cause variation is non-random, unexpected, and a result of a specific assignable cause.
If you get a signal of special cause variation, you need to search for and identify the assignable cause. Once found, you will either seek to incorporate or eliminate the cause depending on whether the cause improved or hurt your process.