Working at refinery oil production platform.

A Beginner’s Guide to Gemba Walks for Process Improvement

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Originating from the Japanese term “Gembutsu,” “Gemba Walk” is essentially a lean management practice that has an organization’s leadership visiting the “actual place” where work is done. This might be a factory or an office, but the goal is to give company leadership an inside view of how things are going, as well as enabling […]

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Gemba: The Key to Engaging Employees and Improving Performance

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Does Going to Gemba sound like a nice trip to an exotic locale? While not a fancy foreign destination, Gemba is going to where the work is done to learn more about the process. Let’s take a deeper look into what Gemba is about. 

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Using SQDCM Boards the Right Way for Effective Gemba Walks

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With the right metrics, SQDCM (safety, quality, delivery, cost, morale) boards can – and should – be used on the floor to enhance strategic development and the power of your Gemba walks.

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Improved Rescue Time from a Bolling Mill Machine

Improved Rescue Time from a Bolling Mill Machine

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While a Bolling mill machine creates uniform sheets of rubber with ease, it also poses a danger to an operator’s hands. Reducing rescue time and improving safety measures made for a successful Yellow Belt project in one lab.

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Tips for a Successful Virtual Gemba Walk

Tips for a Successful Virtual Gemba Walk

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The foremost purpose of the gemba walk is people-engagement. Here are some suggestions for conducting a gemba walk in the virtual space.

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How to Keep Your Lean Program on Track

How to Keep Your Lean Program on Track

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Who knows more about what it takes to improve digging ditches – the person holding the shovel or the executive vice president of ditch digging? Learn from a self-described Gemba nerd as he takes us behind the scenes in a Lean powerhouse.

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What is 5Z Methodology? A Complete Guide

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You are probably familiar with the term 5S in the context of Lean Six Sigma. But what about the term 5Z? Let’s learn a little more about what that means. The 5Z’s provide the principles and guidelines for achieving 5Z Accreditation. The 5Z process uses the Genba (Gemba) Kanri principles to maintain, evaluate, promote, and […]

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Make Work Visible: Add a Gemba to Knowledge Work

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When we leave the shop floor and enter the back office, we might think that people’s desks are where they work. We’d be wrong. Their workbench, their tooling, their line … is in their heads. This means that most knowledge work (information technology [IT], legal, management, product design, finance) is invisible. My colleague Tonianne tells […]

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