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Skilled Nursing

Skilled Nursing: Pandemic Problems and Manufacturing Solutions

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The pandemic brought new challenges to all industries. Here, learn how one skilled nursing center used Lean Six Sigma to address three.

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win-win solution concept, characters exchanging agreement

Build a Win-Win Supply Chain Paradigm

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The supply chain is only as strong as its weakest link. If you invite your suppliers into the profitability equation, you can facilitate success for everyone in the supply chain.

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HKPO Unveils Subscription-Based On-demand Learning & Coaching Service

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HKPO has unveiled Sensei On Demand, a revolutionary online learning service designed to develop the next generation of continuous improvement business leaders with engaging content, coaching, and mentoring, bite-size modules, and a network of peers and mentors.

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Meeting Seminar Conference Brainstorming Business Concept

Maximize the Effectiveness of Teams

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Everyone’s heard the saying in support of teamwork that two heads are better than one. But once you get the right heads together, how do you turn that group of people into a team?

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Does an Innovative Product Alone Guarantee Success?

Does an Innovative Product Alone Guarantee Success?

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Successful innovation is not only about the creation of a new idea but also about its execution.

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SigmaXL Inc. Announces Release of Version 9 for Mac

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“As an add-in to the already familiar Microsoft Excel, SigmaXL is ideal for Lean Six Sigma training or use in a college statistics course, and is now compatible with Mac Excel 2016, 2019 and 365.ย Version 9 adds Time Series Forecasting and advanced control charts.”

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The Importance of Vision Casting

The Importance of Vision Casting

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Need help setting a vision for your team? Read about how a new leader found inspiration through a phone call to his local fire department, and learn the five practical steps to casting a vision.

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Quality Function Deployment

Lean Product Development: Quality Function Deployment – Part 4 of 4

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QFD speeds up the product development process by removing what doesnโ€™t matter to the customer. Just like the Kano analysis, QFD is interested in what the customer says is important. The format of QFD removes the time-consuming activities that donโ€™t add value.

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Using Lean to Be Remarkable

Leveraging Lean Six Sigma to Be Remarkable

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TestOilโ€™s tagline is โ€œRemarkable in Every Wayโ€ and Lean is central to making that statement a reality. Top-down leadership ensures all employees are part of the continuous improvement culture.

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Kano Analysis

Lean Product Development: Kano Analysis – Part 3 of 4

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We must understand the needs and values of the customers at a deeper level. To this end we employ Kano analysis.

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New Book Available on Amazon: “Flawless Launches – Profitable Products”

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The new book, Flawless Launches – Profitable Products, by Eric C. Maass, PhD, is now available as an eBook on Amazon.

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Value Stream Mapping

Lean Product Development: The Customer Journey Value Stream – Part 2 of 4

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The customer journey value stream (CJVS) is the best starting place for the Lean community to engage in the processes of product development.

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Medical equipment in an exhibition hall

Using DMAIC to Improve Another Improvement Process โ€“ CAPA

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Medical device companies must comply with FDA requirements to address quality issues through a complex and sometimes inefficient process called CAPA. One such company applied Six Sigma to the CAPA process to significantly reduce rework loops, reduce cycle time and reduce time to resolve rejections.

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A Look at Lean Product Development

A Look at Lean Product Development – Part 1 of 4

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Why hasnโ€™t Lean revolutionized product development like it has operations? We donโ€™t share product development knowledge.

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How Do You Eat an Elephant?

How Do You Eat an Elephant?

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By using smaller bites from a large problem, you can quantitatively assess performance and then apply improvement changes.

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Improved Rescue Time from a Bolling Mill Machine

Improved Rescue Time from a Bolling Mill Machine

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While a Bolling mill machine creates uniform sheets of rubber with ease, it also poses a danger to an operator’s hands. Reducing rescue time and improving safety measures made for a successful Yellow Belt project in one lab.

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Best of iSixSigma: 2020

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The best of iSixSigma 2020 features the highlights of this yearโ€™s content โ€“ those best loved by our readers.

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Layering: A New Approach to Business Process Mapping

Layering: A New Approach to Business Process Mapping

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Business process maps are a popular continuous improvement tool. A six-layer approach elevates their usefulness.

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Colorado Department of Transportation

Spreading Success at Colorado Department of Transportation

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The Colorado Department of Transportationโ€™s Lean Everyday Idea program has successfully implemented over 345 ideas as of fall 2020. But how does the word spread across an entire state?

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California High-Speed Rail Authority

Best Practices for Process Maps at California High-Speed Rail Authority

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The California High-Speed Rail Authority built their program on a foundation of disciplined process mapping. Check out their excellent best practices and up your game with this meat-and-potatoes tool.

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Quick Wins Can Successfully Launch Operational Excellence in Healthcare

Quick Wins Can Successfully Launch Operational Excellence in Healthcare

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If the Mayo Clinic can do it, so can you! Let this case study at the medical organization’s Phoenix Transplant Center be your guide to operational excellence in healthcare settings.

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Optimize the Total Costs of Quality

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Don’t let the costs of poor quality eat your profits for breakfast. Learn how to stay competitive by understanding the components of TCOQ and how to optimize them โ€“ and ultimately the quality of your product or service.

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Streamlining a Hiring Process with Lean Six Sigma

Case Study: Streamlining a Hiring Process

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How do you elevate a recruiting free-for-all into a standardized, efficient and well-respected process that gets new hires in the door faster? Hello, Lean Six Sigma!

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SigmaXL Inc. Announces Release of Version 9

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SigmaXL Inc., a leading provider of user-friendly Excel Add-ins for Statistical and Graphical analysis, announces the release of SigmaXL Version 9.

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Combine Machine Learning with Lean Six Sigma

Combine Machine Learning with Lean Six Sigma

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Machine learning in operations has been gaining traction since the 2010s, and this business solution grows more powerful if you approach it through the lens of continuous improvement.

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Tips for a Successful Virtual Gemba Walk

Tips for a Successful Virtual Gemba Walk

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The foremost purpose of the gemba walk is people-engagement. Here are some suggestions for conducting a gemba walk in the virtual space.

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The 7 Secrets to Leading Multigenerational Teams

The 7 Secrets to Leading Multigenerational Teams

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A workforce with a variety of generations features a breadth of experience and knowledge that can serve any company well. Be intentional with managing your diverse team to ensure success.

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Tips for Facilitating a Virtual Kaizen

Tips for Facilitating a Virtual Kaizen

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In the time of a global pandemic, the ability for a company to make efficient and effective adjustments is more important than ever. Don’t let the need for physical distancing put a stop to your continuous improvement efforts. Learn how to adapt an in-person Kaizen event to a successful virtual experience.

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Just-In-Time: Perpetrator or Victim of COVID-19?

Just-In-Time: Perpetrator or Victim of COVID-19?

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As we consider our business response to COVID-19, take a truly Lean approach. See JIT in the context of Lean and evolve it as necessary, using the change in environment to identify waste and see new problems as opportunities for new improvements.

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Perfect Your Predictions with Yield and Single-Use Reliability Modeling

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Planning is always easier if you know what the future will bring. You may not be able to “see” the future, but with yield modeling you can predict future yield and prioritize opportunities for improvement.

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The F test: An Essential Tool for Data Analysis and Hypothesis Testing

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In many cases, you want to compare the means of samples. But, comparing variances can be just as important. The F test is the statistical tool you would use for that.ย ย 

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Use Pareto Tables to Manage Large Data Sets

Use Pareto Tables to Manage Large Data Sets

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As helpful as a Pareto chart is, it isn’t practical when working with reams of data and hundreds of groupings. A Pareto table, on the other hand, can analyze large data sets and point you to improvement.

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Robotic Process Automation

Case Study: Edward Jones Adds Robotic Process Automation with Lean Six Sigma

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In only three years, Edward Jones has realized more than a million dollars in cost avoidance through the use of bots combined with LSS.

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Icebreaker

How to Break the Ice – Virtually

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Icebreakers can help teams to build community, promote interaction and foster empathy. Some of the go-to icebreakers I have used over the years have translated well into the virtual environment.

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Practical Examples Enhance LSS Training

Practical Examples Enhance LSS Training

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If not trained well in statistical analysis, Belts lose confidence as soon as a real-world scenario deviates from the classroom example. Bridge the gap between theoretical knowledge and practical know-how with these four practices for your statistical tools training.

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Common Misunderstandings About Process Control Tools in Non-Scientific Applications

Acronyms R Us

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Why not do something novel and use the tool that is best for the job at hand independent of an acronym?

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Marshmallow Challenge

An Improved Marshmallow Challenge

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The Marshmallow Challenge can be used as more than a basic team-building exercise. Multiple rounds with changing rules increase the continuous improvement learnings.

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Prioritization in a Crisis

Prioritization in a Crisis

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If thereโ€™s one thing that the coronavirus pandemic has made glaringly apparent, itโ€™s that we need to do a better job with prioritization and, ultimately, delegation, execution and communication.

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Value Stream Mapping

Use Value Stream Mapping to Eliminate Unnecessary Steps

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Processes easily bloat over time. Through value stream mapping, a hypothetical hospital is able to identify and eliminate waste, making its processes more efficient โ€“ and profitable.

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6S

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6S is the formal activity of organizing the workplace and serves as the foundation of any continuous improvement effort.ย Explore the 6S and learn how to implement them in your organization.

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5 Steps to Successful Continuous Improvement

5 Steps to Successful Continuous Improvement

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What happens if you want to do continuous improvement but donโ€™t know where to start? What if your organization wastes too much time firefighting or operates in silos? Here are five steps any organization can embrace to get started on the right path.

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5S

Why Practice 5S?

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Someone asked: “Why do 5S [sort, simplify, shine, standardize, sustain]? Itโ€™s just going to get dirty again.”

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Fuel the Fire

Fuel the Fire of Continuous Improvement

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Improvement is like a mighty fire. You must continue to add firewood to keep the fire burning. If you stop, the fire will surely burn out. Lots of repetition builds the fire of improvement capability and culture.

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Common Misunderstandings About Process Control Tools in Non-Scientific Applications

Common Misunderstandings About Process Control Tools in Non-Scientific Applications

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We read or hear โ€œfactsโ€ and accept them without critical thought. This article reviews a sample of the kind of facts we accept in the workplace that sometimes we should not.

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Tangible Benefits

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Tangible benefits are the common currency of defining project success, tying the value of the project to the organizationโ€™s bottom line.

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Failure Fuels Better Results from Lean

Failure Fuels Better Results from Lean

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Most Lean initiatives fail. What can you do about that? Ensure your organization’s leaders are champions for the deployment who encourage failure as part of your Lean journey.

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Best of iSixSigma 2019

Best of iSixSigma: 2019

Published:

The best of iSixSigma 2019 features the highlights of this yearโ€™s content โ€“ those best loved by our readers.

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Standard Work

Standard Work: What It Is and Measures of Success

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There is a right way to do standard work. Ensure that your organization knows what it is, how to implement it and how to measure its success. Your company’s future may depend on it!

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Laundry - Before

Apply Lean to Save the Planet and Your Marriage

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You’ve used Lean principles at work, but can it also work at home? One family implemented Lean in their daily lives over the course of a year with sustainable and measurable results. You can do it, too.

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Lean in Construction

How to Apply Lean in Construction

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If you work in construction, Lean will work for you. Answer 10 questions to find out if you need Lean, learn five ways to begin Lean, and be sure you know the ONE thing that MUST happen before beginning a Lean deployment.

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