Benefits of Robust Processes: Delivering Consistency and Efficiency

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You want your processes to be able to still function well in the face of changes and variation. Let’s learn some more about how you can develop these robust processes. A robust process refers to a well-designed and reliable process that consistently delivers the desired outcomes, even in the face of variations, uncertainties, or challenges. […]

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Achieving Excellence Through Quality Management

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The strategy of continuously improving your organizational processes by setting your goals, identifying deviations from those goals, and then taking appropriate actions to adjust your processes to close the gaps.

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QS-9000

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Say what you do and do what you say is a phrase often used to summarize what quality standards like QS-9000 are all about. Although now obsolete, let’s explore what it was and what replaced it.

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Mastering the Art of R-Square Calculation: Tips and Techniques

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R-square is the square of R. That’s easy. But what does it really mean, and how do I interpret it?

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Pugh Matrix

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You are often faced with many options on how to improve the process. Which one is the best? The Pugh Matrix is a simple tool for you to decide which approach — or hybrid of approaches — you should use.

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SCAMPER: Generating Creative Approaches to Process and Product Enhancement

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SCAMPER is an acronym for a simple approach to creative brainstorming. The technique uses a series of questions that prompt you to come up with creative ideas for improving products and processes.

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The Role of Quality Function Deployment in Design Processes

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How do you take your customer’s requirements and drill down through the entire product or service development process? Quality function deployment is a great way to do that. Let’s see how it is done.

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Q1: A Key Metric in Analyzing Performance and Progress

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What does it mean when you see the phrase Q1? Using the common phrase of consultants, it depends, the definition of Q1 is dependent upon the context of its use. Let’s examine the possible definitions. While the phrase Q1 seems simple enough to understand, the true meaning will be a function of the context in […]

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Quality Control: Key to Delivering High-Quality Products

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If your organization is known for its high-quality products and services, then you should perceive that as a good thing. But did the concept of quality control help you get there? Let’s explore what quality control really means. Quality is often defined as having your products or services meet your customers’ specifications or expectations. Control […]

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Producers Risk

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You can’t be right all the time when making decisions about your process. But, you can manage that risk. Producer’s risk is one of those risks, so let’s learn a little bit more about it.

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Discover the Magic of Probability: The Ultimate Guide for Beginners

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Have you ever heard someone ask the question, “What’s the odds of that happening?”. Well, that’s the concept of probability. Let’s learn a little more about probability and how it can be used in your organization.  When you start discussing probability with someone else in your organization, you may hear the words deterministic or stochastic. […]

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Parts Per Million (PPM)

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The term parts per million, or PPM, is used in a number of contexts in engineering, chemistry and process improvement. We will focus on the application in continuous or process improvement.

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Random Sampling: Key to Reducing Bias and Increasing Accuracy

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Random sampling is a statistical method of selecting a sample of data from a larger set in such a way that each data point has an equal chance of being selected, so that the sample represents the population from which it was drawn. Overview: What is random sampling?  Random sampling is a method of choosing […]

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What Every SS Practitioner Should Know About R

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You are convinced there is a correlation between your X and Y variables. But, you won’t know for sure until you can establish the strength of the correlation. That’s where R comes in. Let’s learn some more about R. R is the symbol used to represent the strength and direction of correlation between continuous variables. […]

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The Benefits of a Process Management System

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Process management, sometimes referred to as Business Process Management (BPM) is a systematic approach to ensure that your organization’s business processes are aligned in an efficient and effective manner, and aligned with your organization’s strategic goals.  Some of the benefits to having a process management system in place are: Overview: What is process management?  The […]

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How to Analyze Quantitative Variables

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In statistics and math there are two types of data: quantitative data and categorical data. A variable that represents quantitative data is called a quantitative variable while a variable representing categorical data is called a categorical variable.  Overview: What is a quantitative variable?  Quantitative data represents values and numbers which can be measured or counted […]

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Random Variation

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Is random variation a good thing or a bad thing? Should I worry about the statistical implications or the practical ones? Let’s find out.

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Queuing Theory: A Solution for Shorter Lines and Happier Customers

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Have you ever waited in a line at the grocery store or bank? The British term for a line is a queue. Queuing theory is the mathematical study of waiting in line. Let’s learn more about this. The British refer to a line as a queue. Queuing theory is the mathematical study of people, objects […]

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Step-by-Step Guide to Project Selection

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The purpose of Lean Six Sigma is to identify opportunities for improving organizational processes. One of the challenges is the selection of projects for improvement teams to work on. Let’s learn more about how to select impactful projects. Both Lean and Six Sigma projects are used to improve organizational processes. Improvement teams are formed. DMAIC […]

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A Guide to Process Cycle Efficiency: Optimizing Your Process

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Have you ever heard your customer ask, “Why does my job take 10 days when there is only 5 days of actual work?” It may be because the Process Cycle Efficiency (PCE) is low, and there is a lot of waste in the process. PCE will help define how much that waste is.

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OSHA: Ensuring Safe and Healthy Work Environments

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Many organizations claim that safety is Job #1. The Occupational Safety and Health Administration is an agency in the U.S. Department of Labor which is responsible for ensuring that companies provide safe and healthy work environments for their employees. OSHA stands for Occupational Safety and Health Administration. It is a federal agency of the United […]

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The Significance of OEM in Product Manufacturing

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When you want to replace a part in your car, you should ask whether it is OEM or aftermarket. OEM parts will be the same as the part you are replacing. An aftermarket part may be similar but will not be from the same manufacturer or supplier who originally provided the part. Does it matter? […]

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How to Use the P-Value to Evaluate Your Data and Draw Conclusions

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Is there a real difference between machines? Did what I changed really help? Does a relationship really exist between temperature and pressure? The answers to these questions and others can be provided by the p-value.

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Noise

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For any process you collect data on, there will be a signal and some noise. Unfortunately, if the noise is loud enough, it will drown out your signal. Let’s see what we mean by noise and how we can mitigate its impact.

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