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Effective Team Building with the GRPI Model: Setting Goals, Roles, Processes, and Relationships

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The GRPI model was developed in the 1970s by Richard Beckhard, an American organizational theorist. Its ease of use and effectiveness keeps it in use today. Find out more about this.

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Definition of Quality

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In business, you need to be able to meet the needs of your customers. Your product or service has to be up to a certain standard. It needs to hold up to an agreed-upon definition of quality.

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Subjective Rating vs. Ranking: Which Is the Better Data Collection Method?

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Subjective ratings and rankings can be used in a variety of applications, such as assessing job performance, gauging customer satisfaction, and monitoring the morale of your workforce. Find out more about this Six Sigma term.

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Mastering Scatter Plots: Tools for Business Decision-Making

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If you need a quick tool for analyzing a mass of data in order to spot a likely relationship between two variables, a scatter plot is a good first step. 

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Nominal

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There are four distinct hierarchical levels of measuring data. These are nominal, ordinal, interval, and ratio. Nominal is the most simple and ratio is the most complex. What does nominal mean, though?

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Understanding Customer Needs: The Importance of Quality Targets

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Understanding what quality targets are and how to center product uniformity around them is a helpful step in overall process improvement, ultimately leading to increased profits and customer satisfaction rates.

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Quality Program Report (QPR)

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It is important to regularly check if your processes are operating as optimally as they could be. If not, actions should be taken for improvement. For this to be appropriately determined, you can create a QPR.

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Ratchet Device

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With improvements made in processes, it is important to make sure that your business doesn’t fall back on old bad habits. Incorporating ratchet devices is a method of preventing this from happening.

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Profession

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The Lean Six Sigma profession is inherently complex because there are many ways to interpret this simple yet meaningful definition. Keep reading to learn more.

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Error Mode Effects Analysis (EMEA)

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The famous poet, Alexander Pope said, “To err is human … ” Using Error Mode Effects Analysis (EMEA) will help mitigate, eliminate and prevent those human errors.

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Failure Mode and Effects Analysis: Managing Product and Process Failures

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As complexity increases so does the probability of error. Scrap, rework, defects, retesting, and recalls are all expensive. With failure mode and effects analysis we’ll show you the true value of adopting this approach.

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Operations Process

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When it comes to getting a task accomplished, having an operations process greatly increases the probability of success.

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Clean Point

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In manufacturing, production may have to halt due to an issue somewhere in the process. Once the issue is addressed, it is important to know just where the clean point is.

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Trivial Many

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Where should you focus your improvement efforts; the vital few or the trivial many? Let’s define these two terms so you can answer the question.

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Six Sigma Strategy

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Six Sigma is a philosophy of business and a set of tools for improving all your organizational processes. There are three strategies or desired outcomes of deploying Six Sigma. Let’s explore them further.

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Tracking Machine Improvements with Machine Capability Index

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A machine capability index is an index that can be utilized as an effective measure of machine improvement. Therefore, it is an important term to be aware of so that you can be sure that the changes you have made to improve how the machines in your business are actually working!

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Strengthening Business Health: Lot Tolerance Percent Defective as a Vital Tool

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It is important in business to have a sampling system in place to determine when to dump a pack of units dumped due to an unacceptable amount being defective. LTPD is part of this sampling system.

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Time Value Mapping: A Strategic Approach to Efficiency

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Time value mapping helps to eliminate areas of waste and improve the efficiency of a work item process. Read on to learn what it is and how it works.

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The Impact of Process Capability: Driving Business Growth and Success

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As the name implies, process capability is the ability of your process to meet your customer’s expectations. There are a number of calculated metrics which can be used to indicate your process capability.

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Optimizing Price Recovery: Benefits for Your Business

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An understanding of this concept is an absolute must when it comes to making your business thrive. Find out more about Price Recovery and its impact on your business.

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Measuring Success: The Importance of Understanding Yield in Lean Six Sigma

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When it comes to Lean Six Sigma, “yield” is the measure of the percentage of items produced that meet customer quality or specification requirements. Find out more about this concept.

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Chi-Square Analysis Helped This Company Increase Sales by 8.9%

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Chi-square analysis is a powerful tool for examining the relationship between variables formatted in a table. One consumer products company used it to look at its consumers in a different way, resulting in a significant increase in sales and profitability of its product portfolio.  Traditionally, an organization’s sales and marketing department makes advertising decisions based […]

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Using Failure Modes and Effects Analysis (FMEA) Reduced Adverse Medical Events at This Hospital

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After experiencing multiple adverse medical events, one large hospital system moved from the sole use of a reactive root cause analysis approach to include a proactive Failure Modes and Effects Analysis strategy, which significantly reduced adverse medical events.  As was the strategy at the time, a large tax supported public health system relied on root […]

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Conjoint Analysis Helped This Company Develop a Blockbuster New Packaging Design and Sell More Product

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Stop guessing what your customers value in your product or service. Use conjoint analysis to determine what features are most important to them and have the data to support your decisions. Conjoint analysis is often described as a design of experiments (DOE) for marketing. It is a structured way to help you identify and evaluate […]

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Mitigating Type 1 Errors: Best Practices and Strategies

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Don’t you hate it when you make a mistake? A type 1 error is a mistake you can make when erroneously interpreting your data. Let’s learn what that mistake is and how to keep from making it.

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Navigating Special Cause Variation in Quality Control

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You have heard the old saying that no two grains of sand are alike. Variation is everywhere. But, some variation is predictable, some is not? Special cause variation in the non predictable type of variation. Let’s learn more about it. 

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Quorum

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Of the 7 Lean Six Sigma principles about getting the right people involved at the right time, quorum is one not just limited to improvement projects but also to any project a company may undertake.

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Defining “Product” in Lean Six Sigma

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When you think about the word “product,” you probably think about the physical things you buy and use every day—diapers for your baby, toothpaste for your teeth, or a cup of coffee to get you through the afternoon. But when it comes to Lean Six Sigma (LSS), products aren’t always tangible.

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Percent of Tolerance

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A definition of percent of tolerance is provided, and its importance, benefits, and best practices are explored.

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Plan, Do, Study, Act: A Roadmap to Process Excellence

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Never-ending improvement is the heart of any continuous improvement effort. PDSA, developed by Dr. W. Edwards Deming, is one of the fundamental tools used today for continuous improvement.

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Understanding Kurtosis and What It Really Tells Us About Our Data

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When someone says your data has kurtosis, do you think this is referring to some disease? Kurtosis can be a natural state of your data. Let’s find out more about kurtosis and what it means.

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How to Calculate and Interpret the Interquartile Range

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The interquartile range is a measure of the variation in your data. While it is a calculated number, it is often shown in a graphical format on a box plot.

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Kaikaku

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Dr. W. Edwards Deming is often quoted as saying, “It is not necessary to change. Survival is not mandatory.” But should the change be radical or incremental? Kaikaku is the Japanese word for “radical change”

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Cost of Non-Conformance (CONC)

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When a product or service fails to meet quality standards, there are costs associated called Costs of Non-Conformance, or CONC. Find out more about this SixSigma concept.

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Basic Six Sigma Tools Helped This Company Reduce Waste and Product Rejections

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How hard can it be to make orange juice? As one large global company found out, no single Six Sigma tool will solve all the problems in an organization. However, the integration of a number of tools such as correlation, Measurement System Analysis (MSA), control charts, and process capability will help solve many of them.  […]

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Using Binary Logistic Regression Helped a Global Financial Company Win More Business 

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Let’s look at the financial division of a global conglomerate. One of its businesses was providing loans to corporate clients. Although a dominant player in the market, the company still had to compete with other organizations to provide financing and lending to myriad businesses. By using binary logistic regression to help refine its lending offers, […]

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Control Charts and Employee Engagement Helped This Company Save Over $150,000 in One Year 

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Providing the proper organizational environment for engaging people in your continuous improvement effort will provide large benefits for your organization. In this study, we look at how the combination of using control charts and providing an environment for people engagement helped one company achieve significant financial benefits. Control charts are a powerful tool for understanding […]

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Verifying Their Data With Measurement System Analysis (MSA) Saved This Company $1M

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Most businesses today brag about how they make data driven decisions on important company issues. But, what if the data is not accurate or reflective of what is really going on in the company? You might be making the wrong business decisions and inadvertently costing your company lots of money. Let’s see how one company […]

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How Root Cause Analysis (and Employee Engagement) Can Save Lives and Prevent Injuries

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A company producing commercial ink products noticed that injury rates during one step in their manufacturing process were rising after the introduction of a new product. A Lean Six Sigma Master Black Belt (MBB) consultant was hired to help the company try to resolve this serious problem. Was there a simple solution, or would it […]

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Using SIPOC-(R) to Assess Team Culture Leads to Meaningful Dialogue About Communication

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Culture is the “white whale” of leadership: in Moby Dick, Captain Ahab was obsessed with capturing the white whale, and modern leaders have a similar obsession with developing organizational culture.  Lean Six Sigma organizations task themselves with fostering a culture of continuous improvement (or kaizen) that draws from customer requirements, objective data and metrics, and […]

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PPE

Case Study: Using RACI and Swimlane in the Pandemic

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The problem: Healthcare providers needed to safely care for patients over the course of the pandemic. But how could they keep everyone safe without adequate supply of N95 masks?

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The People Side of the Control Phase

3 Lessons for Sustaining Changes in the Control Phase

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You’ve involved the appropriate stakeholders in the work, done robust voice of the customer work and data analysis, dug into root causes, and developed and piloted a number of promising solutions to the problem. But your efforts haven’t been sustained. Here are three reasons why.

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Continuous Improvement

Institutionalizing Continuous Improvement

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All over every industry there is a graveyard of deployments that began with all the right factors. Why is that?

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Skilled Nursing

Skilled Nursing: Pandemic Problems and Manufacturing Solutions

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The pandemic brought new challenges to all industries. Here, learn how one skilled nursing center used Lean Six Sigma to address three.

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The 10 Questions of DMAIC

The 10 Questions of DMAIC

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Use these 10 questions when teaching DMAIC. Learn when and where some commonly used Six Sigma tools do – or don’t – apply; align the tools to the underlying question as part of this coaching task.

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win-win solution concept, characters exchanging agreement

Build a Win-Win Supply Chain Paradigm

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The supply chain is only as strong as its weakest link. If you invite your suppliers into the profitability equation, you can facilitate success for everyone in the supply chain.

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HKPO Unveils Subscription-Based On-demand Learning & Coaching Service

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HKPO has unveiled Sensei On Demand, a revolutionary online learning service designed to develop the next generation of continuous improvement business leaders with engaging content, coaching, and mentoring, bite-size modules, and a network of peers and mentors.

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Meeting Seminar Conference Brainstorming Business Concept

Maximize the Effectiveness of Teams

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Everyone’s heard the saying in support of teamwork that two heads are better than one. But once you get the right heads together, how do you turn that group of people into a team?

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Does an Innovative Product Alone Guarantee Success?

Does an Innovative Product Alone Guarantee Success?

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Successful innovation is not only about the creation of a new idea but also about its execution.

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SigmaXL Inc. Announces Release of Version 9 for Mac

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“As an add-in to the already familiar Microsoft Excel, SigmaXL is ideal for Lean Six Sigma training or use in a college statistics course, and is now compatible with Mac Excel 2016, 2019 and 365. Version 9 adds Time Series Forecasting and advanced control charts.”

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